Tribur & Blaser Swisslube: Partnership maximizes productivity After an intensive analysis and test phase, Tribur Invent GmbH switched production at the company headquarters in Hünenberg on Lake Zug in Switzerland to the Blaser metalworking fluid B-Cool 755. The leverage effect of the “Liquid Tool” was impressive: the longer coolant sump life and the 25 to 35 percent reduction in tool wear resulted in cost savings and increased productivity. The comprehensive cooperation, from coolant monitoring to technical seminars, is to be expanded in the future with automation solutions. Tribur Invent GmbH is based in the municipality of Hünenberg in the canton of Zug, very close to Lake Zug. The company, which employs 34 people, works as a manufacturer for its sister company Triag International AG, an internationally active clamping technology specialist. The company manufactures precise parts from steel, aluminum and other materials using machining processes. The machinery at the company, which has been in existence for 29 years, is state-of-the-art: Two horizontal machining centers, a 5-axis milling center, a vertical milling center and other milling and (surface) grinding machines as well as a CNC lathe are in use in the factory halls. In 2022, the production managers at Tribur Invent GmbH contacted Blaser Swisslube because they were interested in monitoring the metalworking fluid used with the help of sensors. In initial discussions, it quickly became clear that a more detailed analysis on site could reveal greater potential: “Blaser Swisslube is not just a supplier of metalworking fluids, but a productivity partner. In our analysis, we pursue a holistic approach with the aim of optimising the customer’s profitability,” reports Hans-Peter Dubach, application engineer at Blaser Swisslube. On site in Hünenberg, the production was put under the microscope: Processes, materials, tools, machines, working environment, water quality – every factor, however small, can make a difference. “Based on the in-depth analysis and after consultation with our laboratory specialists, we recommended the use of the water-miscible coolant B-Cool 755,” explains Hans-Peter. B-Cool 755, originally developed for machining aluminum and aluminum alloys, delivers outstanding performance even with a demanding mix of materials. Hans-Peter: “Whether soft or hard aluminum alloys, titanium, nickel-based alloys, heat-resistant steels or INOX – you can rely on B-Cool 755....
Efficient high-performance cutting: Blaser Swisslube and F&P CNC Technik rely on automation and process security Since starting production in October 2023, F&P CNC Technik GmbH has placed its trust in high-performance metalworking fluids from Blaser Swisslube. This newly established, state-of-the-art contract manufacturing company benefits not only from the quality of the metalworking fluids used – B-Cool MC 600 and Blasomill 10 – but especially from comprehensive automation, which also involves the refilling system from Liquidtool Systems, a sister company of Blaser Swisslube. The partnership is an example of modern manufacturing at the highest level. Founded in the summer of 2023 and based in Nettetal, North Rhine-Westphalia, F&P CNC Technik GmbH focuses on contract manufacturing of challenging parts for customers in the chemical industry, plant and mechanical engineering, electrical engineering, and infrastructure. This start-up sets high standards with its state-of-the-art machinery and innovative automation solutions. The F&P manufacturing process uses high-alloy stainless steel, Hastelloy duplex steel, and other materials that are difficult to machine. Drawing on 15 years of experience in a management position at a milling and turning company, F&P Managing Director Florian Fassbender was very familiar with complex manufacturing processes and the associated specific demands placed on metalworking fluids. “Many people fail to understand the importance of the metalworking fluid for process security,” he stresses. For this reason, the specialists from Blaser Swisslube were on board from the very beginning in the quest to find the ideal metalworking fluid solution for the complex processes. Working together, the companies identified which Blaser products perfectly matched F&P’s requirements: While Blasomill 10, a high-performance mineral oil-based cutting oil with excellent wear protection, is used for turning and milling operations, the universal metalworking fluid B-Cool MC 600 covers a wide range of machining applications. B-Cool MC 600 is a water-miscible, chlorine- and boron-free mineral oil-based metalworking fluid that guarantees the best surface quality for both large and small production runs. MWF and automation increase tool life The greatest possible consistency is ensured thanks to the all-encompassing approach of the Blaser team and the interplay of metalworking fluid and automated Liquidtool refilling...
It pays to take a closer look… Process Engineer Marco Kunz, co-developer of the automatic wear measurement system, at the Blaser Swisslube Technology Center … with sensor technology and data for efficient and reliable machining In modern machining, metalworking fluids are a decisive factor for quality, cost-effectiveness, and sustainability. Blaser Swisslube, the Swiss specialist for metalworking fluids solutions, shows how the advantages of modern high-performance neat oils can be objectively measured using targeted sensor technology and used for process optimization. Camera for detecting tool wear behind the linear tool magazineof the sliding headstock automatic lathe Research and practice go hand in hand For many years, Blaser Swisslube has been developing metalworking fluids that are used worldwide in a wide variety of machining processes. The combination of basic research, its own technology center, and application-oriented development enables the company to tailor products specifically to real manufacturing conditions. The focus is on understanding the entire machining process – i.e., the interaction between the machine, tool, material, machining parameters, and metalworking fluid. To precisely record and understand these complex interactions, Blaser Swisslube relies on sensor technology, digital data acquisition, and evaluation. Sensor technology in the service of machining Blaser Swisslube operates a state-of-the-art Swiss type turning machine from Star Micronics with a bar feeder and high-pressure coolant system. This test facility is equipped with a large number of sensors that record mechanical and thermal effects directly in the process. On the machine side, spindle loads, axis positions, and macro variables are recorded. In addition, vibration sensors at several positions measure vibrations in the range from 10 Hz to 10 kHz – ideal for detecting phenomena such as the runout of the bars in the magazine, chattering during machining, and changing cutting forces. Pressure, flow, and temperature sensors monitor the cooling lubricant supply, while air quality sensors quantify the oil mist concentration in the machine environment. Automatic wear measurement The optical wear measurement is a proprietary development by Blaser Swisslube: a camera automatically captures images of the tool so that the wear mark width can be measured without manually interrupting the process and removing the tool. This wealth of data provides...
Sumec AG: Tool wear reduction of 66% with Blasocut 201 Productivity Trophy Switzerland – 2025 winner in the category overall cost optimization In cooperation with Blaser Swisslube, Sumec AG, a Swiss machine and production system manufacturer based in Niederbipp in the canton of Bern, has carried out a test phase with the Blasocut 201 metalworking fluid and the Liquidtool AutoPilot. The ambitious requirements: universal application, skin compatibility, no foaming, a pleasant odor and, finally, a reduction in coolant and tool costs. All these objectives were achieved. Thanks to the longer service life of the metalworking fluid and a 66% reduction in tool wear, process reliability was maximized and total savings of almost 17.000 Swiss francs was achieved. Sumec and Blaser will continue to intensify their successful cooperation. Sumec AG at its Niederbipp site in the canton of Bern. Sumec AG is a second-generation, family-run company specializing in mechanical and plant engineering. Based in Niederbipp, the company has been offering the highest quality and pursuing permanent technical progress in the service of its customers for 40 years. Sumec designs and develops systems, maintains, repairs and adapts machines and production systems and develops them with new pipelines. CNC manufacturing is primarily carried out as part of contract manufacturing for external customers from the railroad technology, food and beverage industries as well as general mechanical engineering. In addition, parts developed in-house for the designed systems are manufactured internally. In their search for the optimum metalworking fluid solution, the decision-makers at Sumec turned to the experts at Blaser Swisslube. The defined requirements: universal application, skin compatibility, no foaming, a pleasant odor, and a reduction in coolant and tool costs. After an in-depth analysis of the production processes on-site, Blaser recommended a test with Blasocut 201, a universal and water-miscible mineral oil-based metalworking fluid that is suitable for light and medium machining. The coolant impresses with its mild formulation and excellent rinsing behavior. Thanks to the Blaser Bio concept, Blasocut 201 is particularly gentle on people and the environment. It supports the growth of benign primary bacteria and thus prevents the growth of other, potentially harmful microorganisms – making the use of bactericides a thing of the past. Blasocut 201 was developed for all common...
Leuthold Mechanik AG: Minimized downtime and increased overall efficiency Productivity Trophy Switzerland – 2025 winner in the category Metalworking fluid optimization Leuthold Mechanik AG first cooperated with Blaser Swisslube in 2021, following a discussion of the problems the company was experiencing in hard machining, namely clogged coolant filters hindering overall productivity. Blaser’s holistic approach proved to be successful: following joint analyses, the company switched to Vasco 6000, which resolved the problems. In addition, a comprehensive service concept was developed to minimize machine down time and increase efficiency. Another interesting project was started soon after, when the two companies, in collaboration with GF Machining Solutions, found Blasogrind GTM 10 to be the ideal grinding oil for a complex grinding and milling process. Leuthold Mechanik AG at its Einsiedeln site in the canton of Schwyz (Picture courtesy of HLM) In the 1970s, during his apprenticeship as a toolmaker, Heinz Leuthold developed and manufactured special parts for the machine industry in his father’s basement after work. Since 2012, Leuthold Mechanik AG (HLM), which has around 175 employees, has been manufacturing for customers from all over the world at its Einsiedeln site in the heart of Central Switzerland. The company has established itself as a global leader in the manufacture of machines for the production of thin-walled aluminum packaging and delivers top precision in the fields of mechanical, equipment and tool engineering. Production is carried out for companies in the automotive and aircraft industries as well as the medical sector and the food and packaging industries Establishing contact at the right time In 2021, following initial discussions during an event and Blaser then reaching out again, the first collaboration took place. Leuthold Mechanik AG complained about coolant problems in hard machining that could not be brought under control. Clogged coolant filters were leading to a rise in maintenance efforts and costs. This problem affected production processes and hampered efficiency and productivity. “Blaser contacted us just at the right time. We were having acute coolant problems. In this situation, it was essential for us to work with a partner who not only has technical expertise but also understands our individual needs,” explains Benjamin Schroth, Head of Hard Machining at Leuthold Mechanik AG. Successful cooperation: Blaser...
CNC machining of a Lamborghini Huracan Evo 2 Super Trofeo model Collaborative project demonstrates machining strategies for complex parts Blaser Swisslube, in collaboration with its industry partners, embarked on a unique and ambitious project: CNC machining a model of the Lamborghini Huracan Evo 2 Super Trofeo race car . This endeavor was carried out alongside Nigel Bailly, a Blaser-sponsored racecar driver in the international Lamborghini Super Trofeo Series. “From the beginning I thought this was a superb idea! The challenge to match the car and machine it at 1/8 scale shows the amazing abilities of the team at the Blaser technology center. I’m so excited to see this piece of art in person!” said Bailly. The partnership brought together machine tool OEMs, fixture and tooling suppliers, and software and programming experts. Each company contributed technology and expertise to over 40 projects in the past year. The collaboration culminated in this exciting Lamborghini video project, shared across social media platforms, reaching a wide audience of machining and metalworking enthusiasts. The Lamborghini was modeled and programmed using hyperMILL 2024 software from Open Mind Technologies. One month of designing and programming Blaser’s in-house machinists began by analyzing photos and videos of the racecar. Using hyperMILL software from Open Mind Technologies, the team meticulously modeled the car and developed the program required to machine it from a solid block of 6082 aluminum. Tool path clearance was a particular challenge. The 2024 release of hyperMILL saved enormous amounts of time by seamlessly linking CAD functionality to CAM programming. The intricate process involved one month of designing and programming, ensuring every detail of the race car was accurately captured. Achieving complex angles, precision and realistic surfaces Once ready, the material was loaded into a GF Mikron Mill (E 700 U) at the Blaser technology center. The 5-axis GF mill, equipped with a tilting, rotating table with a range of -65° to +120°, was essential to achieving the required precision and complex contours of the car. Workholding was also tricky due to the model’s intricate shape and small size. Gressel AG provided a modular C2.0 series centric vise system offering maximum versatility while maintaining complete stability of the workpiece – imperative for achieving complex angles and precision. Specialized tool holders were applied to various tasks. The...
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