Blaser Swisslube Logo
Stable processes without additives: müller coax relies on Blaser Swisslube’s expertise.

Stable processes without additives: müller coax relies on Blaser Swisslube’s expertise.

Stable processes without additives: müller coax relies on Blaser Swisslube’s expertise B-Cool MC 660 offers impressive stability, excellent lubrication performance, and outstanding flow properties. In its search for a high-performance, stable coolant, müller coax tested various solutions over several years—but without satisfactory results. It wasn’t until they tried Blaser’s B-Cool MC 660 that they achieved a breakthrough: stable processes without additives, cleaner machines, and significantly reduced coolant consumption. Thanks to Blaser Swisslube’s holistic approach, the coolant became a “liquid tool” that actively contributes to process reliability and cost-effectiveness. A pioneering spirit and a world first have shaped the history of müller co-ax gmbh from the very beginning: With the invention of the coaxial valve in 1960, the family-owned company based in Forchtenberg (Baden-Württemberg) laid the foundation for a technology that is now used worldwide in demanding industrial applications. Today, more than 300 employees at the German headquarters manufacture custom valve solutions for extreme operating conditions—such as high-pressure applications up to 1,000 bar or temperature ranges from minus 196 to plus 400 degrees Celsius. The wide variety of options and the machining of a diverse range of materials—such as steel, stainless steel, non-ferrous metals, or high-alloy materials—underscore the company’s technological expertise and high level of vertical integration. Whether in aerospace, hydrogen, oil and gas, chemicals, or mechanical engineering—the valve manufacturer excels across all industries worldwide. True to the motto: Pioneers forever! From left to right: Robert Christ, Head of Production at müller coax; Lena Fischer, Marketing Specialist; Fatih Köksal, Application Engineer at Blaser Swisslube; Katja Krämer, Marketing Manager; Jochen Rühle, Regional Sales Manager for Southern Germany; and Thorsten Müller, Managing Director of müller coax With its new training center, “XX-Campus,” müller co-ax gmbh is sending a clear signal about the future of skilled-worker training The search for stability pays off For several years now, müller coax has been searching for a suitable cooling lubricant. Previous solutions were increasingly reaching their performance limits. Deposits, unstable processes, and the regular addition of additives made day-to-day production more difficult. At the same time, the need grew for a cooling lubricant capable of reliably...
YBM: 25% lower fluid consumption through stable and cost-efficient machining

YBM: 25% lower fluid consumption through stable and cost-efficient machining

YBM: 25% lower fluid consumption through stable and cost-efficient machining YBM is an R&D-driven drilling equipment manufacturer serving the environmental, civil engineering, construction, and mining sectors. How Blaser Swisslube helped the Japanese drilling equipment manufacturer YBM to reduce costs and improve reliability. For manufacturers operating at the intersection of heavy machinery, environmental responsibility, and operational reliability, process stability is a decisive success factor. At YBM Co., Ltd., optimizing metalworking fluids became a key lever for reducing costs, stabilizing machining operations, and protecting equipment. By working closely with Blaser Swisslube, YBM achieved a 25% reduction in metalworking fluid consumption, significantly lowering total operating costs while improving corrosion protection and machining accuracy. Aiming for the moon Headquartered in Karatsu City, Saga Prefecture, Japan, YBM is an R&D-driven manufacturer serving the environmental, civil engineering, construction, and mining sectors. Since its founding in 1946, the company has built nearly eight decades of expertise in drilling machinery, ground improvement equipment, and underground technologies. Today, YBM is expanding into advanced fields such as geothermal energy and ultrafine bubble technology, guided by an ambitious long-term vision that even includes sending a drilling machine to the moon by its 100th anniversary. At the Kishiyama Plant 1, where parts for excavation equipment are produced, YBM had long relied on two different metalworking fluids from other suppliers – one positioned as a premium product and the other as a low-cost option. Neither solution delivered the required stability. Over time, fluid deterioration and rust formation increasingly affected machining precision, component durability, and overall process reliability. The YBM Co. Ltd plant in Karatsu City, Saga Prefecture, Japan. In cooperation with Blaser Swisslube, YBM significantly lowered operating costs while improving corrosion protection and machining accuracy. B-Cool 9665 stands out In response, YBM Group Leader Mr. Misaka initiated a thorough evaluation. Over a six-month period, the plant tested metalworking fluids from three different manufacturers under real production conditions. Among the solutions evaluated, Blaser Swisslube’s water-miscible metalworking fluid B-Cool 9665 stood out for its stable machining accuracy, strong corrosion protection, and...
Effective coolant changes – Völlm now benefits from stable processes thanks to Blaser Swisslube

Effective coolant changes – Völlm now benefits from stable processes thanks to Blaser Swisslube

Effective coolant changes: Völlm now benefits from stable processes thanks to Blaser Swisslube Karl Völlm GmbH & Co. KG, a long-established manufacturing company that specializes in complex small series for commercial vehicles, rail vehicles, and mechanical engineering, has been successfully relying on Blaser Swisslube coolant for the last two years. The results: a highly stable process, significantly reduced maintenance efforts, and greatly improved cost-effectiveness in manufacturing. In 1945, Karl Völlm founded a company specializing in the production of special cast iron and aluminum pistons. The manufacturing focus of the Krefeld-based company, which has around 30 employees, changed over the decades. Today, state-of-the-art CNC machines are used to turn, mill, drill, and in some cases even grind a wide variety of precision parts, primarily in small series with batch sizes of up to 100 units: These range from wheel rims for light rail systems and hinges for trucks to high-precision parts for mechanical engineering. About two years ago, Völlm experts decided to change their coolant due to recurring problems. “We needed to regularly add additives such as defoamers and corrosion protection, in addition to dealing with constant flocculation and corrosion in the machine. This was not sustainable in the long run,” reports Managing Director, Ralf Baur. The main objectives: a stable process that did not require pre-treated water, greater cleanliness in cast iron machining, optimized machining quality without corrosion problems, and a longer coolant service life. Following a detailed on-site analysis, Blaser Sales Engineer Sascha Schafhausen recommended the use of Blaser B-Cool Motec 501, a water-miscible, mineral oil-based coolant specifically developed for machining applications in the automotive industry. Versatile Motec 501 is suitable for machining cast iron, steel, stainless steel, soft and hard aluminum alloys. Blaser Grindex S 35 was introduced for grinding operations. This product is gentle on people and the environment, low-foaming, and ensures clean machines and workpieces. The specialists from Völlm and Blaser agreed on a three-month trial period using B-Cool Motec 501 on a DMG machine. “However, we were able to complete the test phase ahead of schedule with resounding success,” explains Baur. Significantly extended coolant service life The results of the coolant changeover were remarkable: “We have not needed to add a single additive in the...
When cooperation makes metalworking fluids a key performance factor

When cooperation makes metalworking fluids a key performance factor

When cooperation makes metalworking fluids a key performance factor Efficient manufacturing of high-precision parts. Blaser Swisslube metalworking fluids enabled Daiichi Sokuhan to reduce cycle times by 25%. Tailored Blaser Swisslube metalworking fluids enabled Daiichi Sokuhan to achieve a 25% cycle-time reduction while improving process stability. In precision manufacturing, improvements in productivity are often expected to come from machines, tooling, or control systems. At Daiichi Sokuhan Seisakusho, a major performance leap was achieved by focusing on a different, frequently underestimated factor: metalworking fluids. By integrating the fluid into the overall process strategy, the company realized a 25% reduction in machining cycle times while significantly improving process stability and working conditions. Founded in 1944 in Ojiya City, Niigata Prefecture, Japan, Daiichi Sokuhan develops and manufactures precision measuring instruments, gauges, and high-accuracy components such as ball screws and spindle units. With micron-level tolerances defining everyday production, consistent and repeatable processes are essential to meeting quality, delivery, and cost targets. In CNC thread cutting, the metalworking fluids previously in use began to hinder performance. Operators faced unpleasant odors and sticky residues, and machining efficiency gradually declined. Daily maintenance became more demanding, and maintaining stable cutting conditions grew increasingly difficult, posing a risk to both productivity and dimensional accuracy. Efficient manufacturing of high-precision parts. Blaser Swisslube metalworking fluids enabled Daiichi Sokuhan to reduce cycle times by 25%. A broad partnership: Daiichi Sokuhan uses four different Blaser metalworking fluids for different applications. Immediate results with Synergy 735 Seeking a reliable solution, Daiichi Sokuhan evaluated products from Blaser Swisslube. In June 2019, a trial with the water-miscible, full-synthetic metalworking fluid Synergy 735 delivered immediate results. Dimensional accuracy and surface quality were excellent from the first parts, without the need for extended process adjustments. Most importantly, machining cycle times were reduced by 25 percent, directly increasing output. Because Synergy 735 is oil-free, concentration control became far simpler, reducing the daily workload for operators. Following the successful test, the fluid was introduced across six CNC lathes and machining centers,...
Tribur & Blaser Swisslube: Partnership maximizes productivity

Tribur & Blaser Swisslube: Partnership maximizes productivity

Tribur & Blaser Swisslube: Partnership maximizes productivity After an intensive analysis and test phase, Tribur Invent GmbH switched production at the company headquarters in Hünenberg on Lake Zug in Switzerland to the Blaser metalworking fluid B-Cool 755. The leverage effect of the “Liquid Tool” was impressive: the longer coolant sump life and the 25 to 35 percent reduction in tool wear resulted in cost savings and increased productivity. The comprehensive cooperation, from coolant monitoring to technical seminars, is to be expanded in the future with automation solutions. Tribur Invent GmbH is based in the municipality of Hünenberg in the canton of Zug, very close to Lake Zug. The company, which employs 34 people, works as a manufacturer for its sister company Triag International AG, an internationally active clamping technology specialist. The company manufactures precise parts from steel, aluminum and other materials using machining processes. The machinery at the company, which has been in existence for 29 years, is state-of-the-art: Two horizontal machining centers, a 5-axis milling center, a vertical milling center and other milling and (surface) grinding machines as well as a CNC lathe are in use in the factory halls. In 2022, the production managers at Tribur Invent GmbH contacted Blaser Swisslube because they were interested in monitoring the metalworking fluid used with the help of sensors. In initial discussions, it quickly became clear that a more detailed analysis on site could reveal greater potential: “Blaser Swisslube is not just a supplier of metalworking fluids, but a productivity partner. In our analysis, we pursue a holistic approach with the aim of optimising the customer’s profitability,” reports Hans-Peter Dubach, application engineer at Blaser Swisslube. On site in Hünenberg, the production was put under the microscope: Processes, materials, tools, machines, working environment, water quality – every factor, however small, can make a difference. “Based on the in-depth analysis and after consultation with our laboratory specialists, we recommended the use of the water-miscible coolant B-Cool 755,” explains Hans-Peter. B-Cool 755, originally developed for machining aluminum and aluminum alloys, delivers outstanding performance even with a demanding mix of materials. Hans-Peter: “Whether soft or hard aluminum alloys, titanium, nickel-based alloys, heat-resistant steels or INOX – you can rely on B-Cool 755....
Efficient high-performance machining

Efficient high-performance machining

Efficient high-performance cutting: Blaser Swisslube and F&P CNC Technik rely on automation and process security Since starting production in October 2023, F&P CNC Technik GmbH has placed its trust in high-performance metalworking fluids from Blaser Swisslube. This newly established, state-of-the-art contract manufacturing company benefits not only from the quality of the metalworking fluids used – B-Cool MC 600 and Blasomill 10 – but especially from comprehensive automation, which also involves the refilling system from Liquidtool Systems, a sister company of Blaser Swisslube. The partnership is an example of modern manufacturing at the highest level. Founded in the summer of 2023 and based in Nettetal, North Rhine-Westphalia, F&P CNC Technik GmbH focuses on contract manufacturing of challenging parts for customers in the chemical industry, plant and mechanical engineering, electrical engineering, and infrastructure. This start-up sets high standards with its state-of-the-art machinery and innovative automation solutions. The F&P manufacturing process uses high-alloy stainless steel, Hastelloy duplex steel, and other materials that are difficult to machine. Drawing on 15 years of experience in a management position at a milling and turning company, F&P Managing Director Florian Fassbender was very familiar with complex manufacturing processes and the associated specific demands placed on metalworking fluids. “Many people fail to understand the importance of the metalworking fluid for process security,” he stresses. For this reason, the specialists from Blaser Swisslube were on board from the very beginning in the quest to find the ideal metalworking fluid solution for the complex processes. Working together, the companies identified which Blaser products perfectly matched F&P’s requirements: While Blasomill 10, a high-performance mineral oil-based cutting oil with excellent wear protection, is used for turning and milling operations, the universal metalworking fluid B-Cool MC 600 covers a wide range of machining applications. B-Cool MC 600 is a water-miscible, chlorine- and boron-free mineral oil-based metalworking fluid that guarantees the best surface quality for both large and small production runs. MWF and automation increase tool life The greatest possible consistency is ensured thanks to the all-encompassing approach of the Blaser team and the interplay of metalworking fluid and automated Liquidtool refilling...